sheet metal forming equipment
About metal decking:
Saibo Science &Technology Machinery’s high efficiency deck roll
forming lines produce roof, composite, and floor metal decks.The
roll forming line can also be designed to create multiple profiles
(metal deck panel, liner panel and roof/wall panel) which are roll
formed and stacked in the same operation.
Metal deck is one of very component in PEB project, it have many
different design, like YX35,YX44,YX53,YX75,YX114,YX135,YX153 (here
number means the height of profile)and so on. The thickness range
is from 0.8mm-1.2mm. Normal design is one machine one profile, but
we can give one machine make different design, just need change the
full forming section, we called its “cassette design”.
1. Specification of the material
| 1 | Suitable Material | Colored Steel plate, Galvanized steel |
| 2 | Width of the raw material | According to the customer requesy |
| 3 | Thickness | 0.8mm-1.2mm |
2. Machine Detailed Parameters
1
| Roll Forming Machine | YX135-268-930 |
2
| Machine structure | Guide Rail structure |
3
| Total power | Motor power-22kw x2 Hydraulic power-5.5kw |
4
| Roller stations | About 38 stations |
5
| Productivity | 0-15m/min |
6
| Drive system | By chain |
7
| Diameter of shaft | ￠90mm solid shaft |
8
| Voltage | 380V 50Hz 3phases (Customized) |
9
| Color Of The Machine | Yellow and blue |
10
| Container need | 3x 40HQ container |
11
| Deliver Time | 70 days |
12
| Terms Of Payment | 30%T/T 70% pay before shipment |
3. Profile drawing
4. The Chart of Process Flow
5. Specification of Components
(1) 5T Manual Un-coiler
- Width of feeding: 1250mm
- Capability: 5 Ton
- Inter diameter: 500-590mm
- Maximal out diameter: 1500mm
- Mode of expand &fight: inner expand &fight by manual
- Way of feeding: manual
(2) Main Roll Forming Machine
- Roller material: ASTM1045 chrome plated surface with hardness, CNC
- Shaft diameter: ￠90mm material: SAE1045 with quenching and
tempering
- Main frame by 350H beam welding
- Machine structure: guide rail
(3) Hydraulic cutting system
- Cutting after forming: Cut the sheet after roll forming to required
length
- Uses two hydraulic cylinders for operation.
- Material of blade:Cr12, 58-62 HRC hardness
- Cutting power by hydraulic,5.5KW
- Working pressure: 12Mpa adjustable
- Length measuring: Automatic encoder length measuring
- Tolerance of length: +/- 1.5mm for each piece end product
(4) Computer Control Cabinet
- Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Computer used to control length & quantity. Machine will
automatically cut to length and stop when required quantity is
achieved
- PLC: Panasonic or customerization
