1.8mm Thickness C Channel Roll Forming Machine 11kw Main Motor High
Speed
1. Specification of the material
| 1 | Suitable Material | Galvanized steel |
| 2 | Width of the raw material | Base on profile |
| 3 | Thickness | 0.7-2.0mm |
2. Machine Detailed Parameters
| 1 | Roll Forming | High Speed Roll Forming Machine
|
| 2 | Machine structure
| Wire-electrode cutting structure |
| 3 | Total power | Motor power-11kw Hydraulic power-7.5kw |
| 4 | Roller stations |
About 14 stations + one station for rectify (according the final
design)
|
| 5 | Productivity
| About 0-40m/min |
| 6 | Drive system
| By chain |
| 7 | Diameter of shaft
| ￠70mm solid shaft |
| 8 | Servo motor
| 3kw |
| 9 | Voltage
| Customized |
| 10 | Color Of The Machine
| Yellow and blue |
| 11 | Deliver Time
| 70 days |
| 12 | Terms Of Payment
| 30%T/T 70% pay before shipment |
3. The Chart of Process Flow
4. Specification of Components
(1) 3T hydraulic decoiler
- Steel coil width: 300 mm;
- Internal diameter of coil: variable, from380 mm to 520 mm
- Maximal out diameter:1200mm
- Maximum coil weight: 5000 Kg;
- Main motor power: 3KW
(2) Main Roll Forming Machine
- Roller material:ASTM52100 chrome plated surface with chrome,
HRC58-62 degree
- Shaft diameter: ￠70mm material: SAE1045 with tempering
- Change size by hand wheel
- To avoid accidents, the driven parts will be covered with the
protective cover
- Cooling system is consider
(3) Machine Structure
- Main frame by 350H beam welding
- Machine structure: Wire-electrode cutting
- By chain: 1.0inch double line
(4) Track cutting system
- Adopt the hydraulic cutting
- Cutting after forming: Cut the sheet after roll forming to required
length
- Material of blade:Cr12, 58-62 HRC hardness , 25 cutters
- Cutting power by hydraulic, 7.5KW Siemens
- Servo power: 3KW Yaskawa
- Length measuring: Automatic encoder length measuring
- Tolerance of length: +/- 1.5mm for each piece end product
(5) Hydraulic System
- Hydraulic power: 7.5kw
- Working pressure: maximal 25Mpa
- Solenoid valve: 1 group
- Hydraulic oil: 46# hydraulic oil
(6) Computer Control Cabinet
- Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Computer used to control length & quantity. Machine will
automatically cut to length and stop when required quantity is
achieved
- PLC: Panasonic or customerization
Usage: Put the raw material(steel plate) through the beach to manufacture
and process,it can guarantee that the products are neat, parallel
and everything is uniformity.Please refer to the equipment
regulation to know the function of locate angle iron.
Usage: In order to keep the product shape and precision, adopts welded
sheet structure, motor reducer drive, chain
transmission,roller was chromed which can keep the molding plate
surface smooth and not easy to be marked whenit is working
Feature : Ensure stability , precision and lifetime.
Advanced hydraulic drive, automatic punching and cutting after
forming, no distorting or wasting, high level safety factor.
